Robotic Polishing Machine – High-Precision Automated Surface Finishing

Short Description:

The Robotic Polishing Machine is an advanced, fully automated surface processing system designed to meet the highest requirements in precision manufacturing. It combines six-axis robotic control, force-feedback polishing technology, and dual-head configuration to handle a wide range of materials and complex geometries with exceptional accuracy and consistency.

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Features

Detailed Diagram

Overview of Robotic Polishing Machine

Whether for optical lenses, aerospace parts, precision engineering components, or semiconductor applications, this machine delivers stable, repeatable, and high-quality surface finishes—even at nanometer-level tolerances.

Comprehensive Workpiece Compatibility of Robotic Polishing Machine

The system supports processing of:

Flat surfaces for glass, ceramics, and metal plates
Cylindrical and conical shapes such as rollers, shafts, and tubes
Spherical and aspherical components for optical systems
Freeform and off-axis surfaces with complex curves and transitions

Its versatility makes it suitable for both mass production and high-precision custom manufacturing.

Core Features & Benefits of Robotic Polishing Machine

1. Dual Polishing Head Technology

Equipped with single-rotation and self-rotation polishing heads for flexibility.
Rapid tool change capability supports multiple processing modes without long downtime.
Ideal for switching between coarse and fine polishing stages.

2. Precision Force-Control System

Real-time monitoring of pressure, temperature, and polishing fluid flow.
Consistent force application ensures uniform surface finish across the workpiece.
Capable of adapting to surface irregularities automatically.

3. Six-Axis Robotic Control

Full freedom of movement to handle complex geometries.
Smooth, accurate motion paths calculated via advanced algorithms.
High repeat positioning accuracy from ±0.04 mm to ±0.1 mm depending on model.

4. Smart Automation & Measurement

Auto-calibration tools for precise setup and alignment.
Coordinate measurement system for accurate positioning.
Optional online thickness monitoring for real-time quality control.

5. Industrial-Grade Build Quality

Dual servo-motor design increases polishing efficiency and stability.
Rigid mechanical structure minimizes vibration and ensures long-term durability.

Technical Specifications of Robotic Polishing Machine

Equipment Model	Robot Body	Repeat Positioning Accuracy	Processing Diameter Range	Single Rotation Polishing Head	Multi-Rotation Polishing Head	Small Tool	Main Wheel Type Polishing	Spherical Head Polishing	End Quick Change	Auto Calibration Tool	Coordinate Measurement Head	Online Thickness Monitoring	Numerical Control Platform
IRP500S	Staubli TX2-90L	±0.04mm / full range	Φ50~Φ500mm	√	×	√	√	√	×	○	○	○	○
IRP600S	Staubli TX2-140	±0.05mm / full range	Φ50~Φ600mm	√	×	√	√	√	×	○	○	○	○
IRP800S	Staubli TX2-160	±0.05mm / full range	Φ80~Φ800mm	√	√	√	√	√	○	○	○	○	○
IRP1000S	Staubli TX200/L	±0.06mm / full range	Φ100~Φ1000mm	√	○	√	√	√	○	○	○	○	○
IRP1000A	ABB IRB6700-200/2.6	±0.1mm / full range	Φ100~Φ1000mm	√	○	√	√	√	○	○	○	○	○
IRP2000A	ABB IRB6700-150/3.2	±0.1mm / full range	Φ200~Φ2000mm	√	○	√	√	√	×	×	×	○	○
IRP2000AD	ABB IRB6700-150/3.2	±0.1mm / full range	Φ200~Φ2000mm	√	○	√	√	√	×	×	×	○	○

FAQ – Robot Polishing Machine

1. What types of workpieces can the robot polishing machine handle?

Our robot polishing machine supports various shapes and surfaces, including flat, curved, spherical, freeform, and complex contours. It is suitable for optical components, precision molds, metal surfaces, and other high-precision polishing applications.

2. What is the difference between Single Rotation and Multi-Rotation polishing heads?

Single Rotation Polishing Head: The tool rotates around a single axis, ideal for standard surface finishing and high-speed material removal.
Multi-Rotation Polishing Head: The tool combines rotation with self-rotation (orbiting), enabling more uniform polishing on curved and irregular surfaces.

3. What is the maximum processing diameter?

Depending on the model:

Compact models (e.g., IRP500S) handle Φ50–Φ500mm.
Large-scale models (e.g., IRP2000AD) handle up to Φ2000mm.

About Us

XKH specializes in high-tech development, production, and sales of special optical glass and new crystal materials. Our products serve optical electronics, consumer electronics, and the military. We offer Sapphire optical components, mobile phone lens covers, Ceramics, LT, Silicon Carbide SIC, Quartz, and semiconductor crystal wafers. With skilled expertise and cutting-edge equipment, we excel in non-standard product processing, aiming to be a leading optoelectronic materials high-tech enterprise.