Silicon Carbide Wafers: A Comprehensive Guide to Properties, Fabrication, and Applications

SiC wafer's abstract

  Silicon carbide (SiC) wafers have become the substrate of choice for high-power, high-frequency, and high-temperature electronics across automotive, renewable energy, and aerospace sectors. Our portfolio covers key polytypes and doping schemes—nitrogen-doped 4H (4H-N), high-purity semi-insulating (HPSI), nitrogen-doped 3C (3C-N), and p-type 4H/6H (4H/6H-P)—offered in three quality grades: PRIME (fully polished, device-grade substrates), DUMMY (lapped or unpolished for process trials), and RESEARCH (custom epi layers and doping profiles for R&D). Wafer diameters span 2″, 4″, 6″, 8″, and 12″ to suit both legacy tools and advanced fabs. We also supply monocrystalline boules and precisely oriented seed crystals to support in-house crystal growth.

  Our 4H-N wafers feature carrier densities from 1×10¹⁶ to 1×10¹⁹ cm⁻³ and resistivities of 0.01–10 Ω·cm, delivering excellent electron mobility and breakdown fields above 2 MV/cm—ideal for Schottky diodes, MOSFETs, and JFETs. HPSI substrates exceed 1×10¹² Ω·cm resistivity with micropipe densities below 0.1 cm⁻², ensuring minimal leakage for RF and microwave devices. Cubic 3C-N, available in 2″ and 4″ formats, enables heteroepitaxy on silicon and supports novel photonic and MEMS applications. P-type 4H/6H-P wafers, doped with aluminum to 1×10¹⁶–5×10¹⁸ cm⁻³, facilitate complementary device architectures.

  PRIME wafers undergo chemical–mechanical polishing to <0.2 nm RMS surface roughness, total thickness variation under 3 µm, and bow <10 µm. DUMMY substrates accelerate assembly and packaging tests, while RESEARCH wafers feature epi-layer thicknesses of 2–30 µm and bespoke doping. All products are certified by X-ray diffraction (rocking curve <30 arcsec) and Raman spectroscopy, with electrical tests—Hall measurements, C–V profiling, and micropipe scanning—ensuring JEDEC and SEMI compliance.

Boules up to 150 mm diameter are grown via PVT and CVD with dislocation densities below 1×10³ cm⁻² and low micropipe counts. Seed crystals are cut within 0.1° of the c-axis to guarantee reproducible growth and high slicing yields.

  By combining multiple polytypes, doping variants, quality grades, wafer sizes, and in-house boule and seed-crystal production, our SiC substrate platform streamlines supply chains and accelerates device development for electric vehicles, smart grids, and harsh-environment applications.

SiC wafer‘s abstract

  Silicon carbide (SiC) wafers have become the substrate of choice for high-power, high-frequency, and high-temperature electronics across automotive, renewable energy, and aerospace sectors. Our portfolio covers key polytypes and doping schemes—nitrogen-doped 4H (4H-N), high-purity semi-insulating (HPSI), nitrogen-doped 3C (3C-N), and p-type 4H/6H (4H/6H-P)—offered in three quality grades: PRIME (fully polished, device-grade substrates), DUMMY (lapped or unpolished for process trials), and RESEARCH (custom epi layers and doping profiles for R&D). Wafer diameters span 2″, 4″, 6″, 8″, and 12″ to suit both legacy tools and advanced fabs. We also supply monocrystalline boules and precisely oriented seed crystals to support in-house crystal growth.

  Our 4H-N wafers feature carrier densities from 1×10¹⁶ to 1×10¹⁹ cm⁻³ and resistivities of 0.01–10 Ω·cm, delivering excellent electron mobility and breakdown fields above 2 MV/cm—ideal for Schottky diodes, MOSFETs, and JFETs. HPSI substrates exceed 1×10¹² Ω·cm resistivity with micropipe densities below 0.1 cm⁻², ensuring minimal leakage for RF and microwave devices. Cubic 3C-N, available in 2″ and 4″ formats, enables heteroepitaxy on silicon and supports novel photonic and MEMS applications. P-type 4H/6H-P wafers, doped with aluminum to 1×10¹⁶–5×10¹⁸ cm⁻³, facilitate complementary device architectures.

  PRIME wafers undergo chemical–mechanical polishing to <0.2 nm RMS surface roughness, total thickness variation under 3 µm, and bow <10 µm. DUMMY substrates accelerate assembly and packaging tests, while RESEARCH wafers feature epi-layer thicknesses of 2–30 µm and bespoke doping. All products are certified by X-ray diffraction (rocking curve <30 arcsec) and Raman spectroscopy, with electrical tests—Hall measurements, C–V profiling, and micropipe scanning—ensuring JEDEC and SEMI compliance.

Boules up to 150 mm diameter are grown via PVT and CVD with dislocation densities below 1×10³ cm⁻² and low micropipe counts. Seed crystals are cut within 0.1° of the c-axis to guarantee reproducible growth and high slicing yields.

  By combining multiple polytypes, doping variants, quality grades, wafer sizes, and in-house boule and seed-crystal production, our SiC substrate platform streamlines supply chains and accelerates device development for electric vehicles, smart grids, and harsh-environment applications.

SiC wafer‘s picture

6inch 4H-N type SiC wafer‘s data sheet

 

6inch SiC wafers data sheet
Parameter Sub-Parameter Z Grade P Grade D Grade
Diameter   149.5–150.0 mm 149.5–150.0 mm 149.5–150.0 mm
Thickness 4H‑N 350 µm ± 15 µm 350 µm ± 25 µm 350 µm ± 25 µm
Thickness 4H‑SI 500 µm ± 15 µm 500 µm ± 25 µm 500 µm ± 25 µm
Wafer Orientation   Off axis: 4.0° toward <11-20> ±0.5° (4H-N); On axis: <0001> ±0.5° (4H-SI) Off axis: 4.0° toward <11-20> ±0.5° (4H-N); On axis: <0001> ±0.5° (4H-SI) Off axis: 4.0° toward <11-20> ±0.5° (4H-N); On axis: <0001> ±0.5° (4H-SI)
Micropipe Density 4H‑N ≤ 0.2 cm⁻² ≤ 2 cm⁻² ≤ 15 cm⁻²
Micropipe Density 4H‑SI ≤ 1 cm⁻² ≤ 5 cm⁻² ≤ 15 cm⁻²
Resistivity 4H‑N 0.015–0.024 Ω·cm 0.015–0.028 Ω·cm 0.015–0.028 Ω·cm
Resistivity 4H‑SI ≥ 1×10¹⁰ Ω·cm ≥ 1×10⁵ Ω·cm  
Primary Flat Orientation   [10-10] ± 5.0° [10-10] ± 5.0° [10-10] ± 5.0°
Primary Flat Length 4H‑N 47.5 mm ± 2.0 mm    
Primary Flat Length 4H‑SI Notch    
Edge Exclusion     3 mm  
Warp/LTV/TTV/Bow   ≤2.5 µm / ≤6 µm / ≤25 µm / ≤35 µm ≤5 µm / ≤15 µm / ≤40 µm / ≤60 µm  
Roughness Polish Ra ≤ 1 nm    
Roughness CMP Ra ≤ 0.2 nm   Ra ≤ 0.5 nm
Edge Cracks   None   Cumulative length ≤ 20 mm, single ≤ 2 mm
Hex Plates   Cumulative area ≤ 0.05% Cumulative area ≤ 0.1% Cumulative area ≤ 1%
Polytype Areas   None Cumulative area ≤ 3% Cumulative area ≤ 3%
Carbon Inclusions   Cumulative area ≤ 0.05%   Cumulative area ≤ 3%
Surface Scratches   None   Cumulative length ≤ 1 × wafer diameter
Edge Chips   None permitted ≥ 0.2 mm width & depth   Up to 7 chips, ≤ 1 mm each
TSD (Threading Screw Dislocation)   ≤ 500 cm⁻²   N/A
BPD (Base Plane Dislocation)   ≤ 1000 cm⁻²   N/A
Surface Contamination   None    
Packaging   Multi-wafer cassette or single wafer container Multi-wafer cassette or single wafer container Multi-wafer cassette or single wafer container

4inch 4H-N type SiC wafer‘s data sheet

 

4inch SiC wafer's data sheet
Parameter Zero MPD Production Standard Production Grade (P Grade) Dummy Grade (D Grade)
Diameter 99.5 mm–100.0 mm
Thickness (4H-N) 350 µm±15 µm   350 µm±25 µm
Thickness (4H-Si) 500 µm±15 µm   500 µm±25 µm
Wafer Orientation Off axis: 4.0° toward <1120> ±0.5° for 4H-N; On axis: <0001> ±0.5° for 4H-Si    
 Micropipe Density (4H-N) ≤0.2 cm⁻² ≤2 cm⁻² ≤15 cm⁻²
 Micropipe Density (4H-Si) ≤1 cm⁻² ≤5 cm⁻² ≤15 cm⁻²
Resistivity (4H-N)   0.015–0.024 Ω·cm 0.015–0.028 Ω·cm
Resistivity (4H-Si) ≥1E10 Ω·cm   ≥1E5 Ω·cm
Primary Flat Orientation   [10-10] ±5.0°  
Primary Flat Length   32.5 mm ±2.0 mm  
Secondary Flat Length   18.0 mm ±2.0 mm  
Secondary Flat Orientation   Silicon face up: 90° CW from prime flat ±5.0°  
Edge Exclusion   3 mm  
LTV/TTV/Bow Warp ≤2.5 µm/≤5 µm/≤15 µm/≤30 µm   ≤10 µm/≤15 µm/≤25 µm/≤40 µm
Roughness Polish Ra ≤1 nm; CMP Ra ≤0.2 nm   Ra ≤0.5 nm
Edge Cracks By High Intensity Light None None Cumulative length ≤10 mm; single length ≤2 mm
Hex Plates By High Intensity Light Cumulative area ≤0.05% Cumulative area ≤0.05% Cumulative area ≤0.1%
 Polytype Areas By High Intensity Light None   Cumulative area ≤3%
Visual Carbon Inclusions Cumulative area ≤0.05%   Cumulative area ≤3%
Silicon Surface Scratches By High Intensity Light None   Cumulative length ≤1 wafer diameter
Edge Chips By High Intensity Light None permitted ≥0.2 mm width and depth   5 allowed, ≤1 mm each
Silicon Surface Contamination By High Intensity Light None    
Threading screw dislocation ≤500 cm⁻² N/A  
Packaging Multi-wafer cassette or single wafer container Multi-wafer cassette or single wafer container Multi-wafer cassette or single wafer container

4inch HPSI type SiC wafer‘s data sheet

 

4inch HPSI type SiC wafer's data sheet
Parameter Zero MPD Production Grade (Z Grade) Standard Production Grade (P Grade) Dummy Grade (D Grade)
Diameter   99.5–100.0 mm  
Thickness (4H-Si) 500 µm ±20 µm   500 µm ±25 µm
Wafer Orientation Off axis: 4.0° toward <11-20> ±0.5° for 4H-N; On axis: <0001> ±0.5° for 4H-Si
Micropipe Density (4H-Si) ≤1 cm⁻² ≤5 cm⁻² ≤15 cm⁻²
Resistivity (4H-Si) ≥1E9 Ω·cm   ≥1E5 Ω·cm
Primary Flat Orientation (10-10) ±5.0°
Primary Flat Length 32.5 mm ±2.0 mm
Secondary Flat Length 18.0 mm ±2.0 mm
Secondary Flat Orientation Silicon face up: 90° CW from prime flat ±5.0°
Edge Exclusion   3 mm  
LTV/TTV/Bow Warp ≤3 µm/≤5 µm/≤15 µm/≤30 µm   ≤10 µm/≤15 µm/≤25 µm/≤40 µm
Roughness (C face) Polish Ra ≤1 nm  
Roughness (Si face) CMP Ra ≤0.2 nm Ra ≤0.5 nm
Edge Cracks By High Intensity Light None   Cumulative length ≤10 mm; single length ≤2 mm
Hex Plates By High Intensity Light Cumulative area ≤0.05% Cumulative area ≤0.05% Cumulative area ≤0.1%
Polytype Areas By High Intensity Light None   Cumulative area ≤3%
Visual Carbon Inclusions Cumulative area ≤0.05%   Cumulative area ≤3%
Silicon Surface Scratches By High Intensity Light None   Cumulative length ≤1 wafer diameter
Edge Chips By High Intensity Light None permitted ≥0.2 mm width and depth   5 allowed, ≤1 mm each
Silicon Surface Contamination By High Intensity Light None   None
Threading Screw Dislocation ≤500 cm⁻² N/A  
Packaging   Multi-wafer cassette or single wafer container  

SiC wafer's application

 

  • SiC Wafer Power Modules for EV Inverters
    SiC wafer-based MOSFETs and diodes built on high-quality SiC wafer substrates deliver ultra-low switching losses. By leveraging SiC wafer technology, these power modules operate at higher voltages and temperatures, enabling more efficient traction inverters. Integrating SiC wafer dies into power stages reduces cooling requirements and footprint, showcasing the full potential of SiC wafer innovation.

  • High-Frequency RF & 5G Devices on SiC Wafer
    RF amplifiers and switches fabricated on semi-insulating SiC wafer platforms exhibit superior thermal conductivity and breakdown voltage. The SiC wafer substrate minimizes dielectric losses at GHz frequencies, while SiC wafer’s material strength allows for stable operation under high-power, high-temperature conditions—making SiC wafer the substrate of choice for next-gen 5G base stations and radar systems.

  • Optoelectronic & LED Substrates from SiC Wafer
    Blue and UV LEDs grown on SiC wafer substrates benefit from excellent lattice matching and heat dissipation. Using a polished C-face SiC wafer ensures uniform epitaxial layers, while the inherent hardness of SiC wafer enables fine wafer thinning and reliable device packaging. This makes SiC wafer the go-to platform for high-power, long-lifetime LED applications.

SiC wafer's Q&A

 1. Q: What is an SiC wafer and why is it important?

A: An SiC wafer is a single-crystal silicon carbide substrate used as the foundation for high-performance power and RF devices. Its wide bandgap, high thermal conductivity, and excellent breakdown voltage make SiC wafers critical for efficient, compact power modules in electric vehicles, renewable energy inverters, and high-frequency 5G/RF applications.

2. Q: How are SiC wafers manufactured?


A: SiC wafers begin as bulk crystals grown via the physical vapor transport (PVT) or seeded sublimation method. The boule is then oriented (via X-ray/Laue diffraction), sliced into wafers, lapped, polished, and often overgrown with an epitaxial SiC layer. Each step—especially orientation and polishing—must meet tight tolerances to ensure wafer flatness, thickness uniformity, and low defect density.

3. Q: What are the key advantages of SiC wafers over silicon wafers?


A: Compared to silicon wafers, SiC wafers enable:

  • Higher voltage operation (>1,200 V) with lower on-resistance.

  • Higher temperature stability (>300 °C) and improved thermal management.

  • Faster switching speeds with lower switching losses, reducing system-level cooling and size in power converters.

4. Q: What common defects affect SiC wafer yield and performance?


A: The primary defects in SiC wafers include micropipes, basal plane dislocations (BPDs), and surface scratches. Micropipes can cause catastrophic device failure; BPDs increase on-resistance over time; and surface scratches lead to wafer breakage or poor epitaxial growth. Rigorous inspection and defect mitigation are therefore essential to maximize SiC wafer yield.


Post time: Jun-30-2025